Manufacturing Process Control and Automation Technician

A Comprehensive Textbook with MCQ Practice and Detailed Solutions

Build Strong Concepts in Industrial Automation

Prepare confidently for the ITI Manufacturing Process Control and Automation Technician trade with a comprehensive, student-friendly reference designed around the DGT/NCVT syllabus and NIMI examination pattern. The book combines detailed Trade Theory with Workshop Calculation & Science, Engineering Drawing, Employability Skills, topic-wise MCQs, and full-length mock tests in a convenient dual-language format.

Designed for ITI students across India, the book focuses on both conceptual understanding and examination readiness. Its Trade Theory section follows the prescribed learning outcomes and covers important industrial automation concepts including PLC, VFD, control panels, ladder programming, timers and counters, HMI, SCADA, communication networks, and industrial process control.

Key Highlights

• Dual-Language Learning: English and Hindi presentation for easier understanding of technical concepts.
• DGT/NCVT Aligned: Prepared according to the prescribed ITI syllabus and aligned with the NIMI examination pattern.
• Complete Trade Theory: Structured according to learning outcomes with clear explanations and practical orientation.
• PLC & Industrial Automation: Covers PLC fundamentals, numbering systems, memory organization, I/O modules, addressing, control panels, ladder diagrams, timers, counters, and industrial applications.
• VFD Applications: Includes VFD working principles, installation, PLC-motor connections, operation, and motor speed control.
• PLC Programming: Covers ladder diagram creation, logic gates, I/O addressing, programming devices, compilation, and program transfer.
• HMI & SCADA: Covers PLC-HMI interfacing, HMI software, SCADA operation, alarms, animations, data monitoring, communication, architecture, and PLC-SCADA interfacing.
• Workshop Calculation & Science: Includes units and fractions, square roots, ratio and proportion, percentage, material science, mass and density, speed and velocity, work, power and energy, heat, temperature, pressure, basic electricity, and trigonometry.
• Engineering Drawing: Covers drawing instruments, lines, freehand drawing, geometrical figures, dimensioning, symbols, projections, and job drawing reading.
• Employability Skills: Includes communication, career development, financial and legal literacy, digital skills, entrepreneurship, customer service, apprenticeship and job preparation, and introduction to Artificial Intelligence.
• Exam-Focused MCQs: Topic-wise multiple-choice questions with answers and detailed solutions.
• Mock Test Practice: Includes two full-length mock tests with complete solutions for exam-oriented practice.

Important Topics Covered

Trade Theory

The book covers 20 learning outcomes, progressing from safe working practices and manufacturing process control to PLC programming, VFD operation, control-panel wiring, HMI, SCADA, communication networks, SCADA architecture, and PLC-SCADA simulation.

Major topics include:

• Manufacturing Process Control Systems
• Industrial Automation Systems
• Batch, Discrete and Continuous Manufacturing
• Decimal, Binary, Octal and Hexadecimal Number Systems
• PLC Memory Organization
• PLC Rack and Addressing
• PLC Programming Devices
• PLC Input and Output Modules
• PLC Field Devices
• Variable Frequency Drive (VFD)
• PLC-Based Control Panels
• Ladder Diagram Programming
• PLC Timers and Counters
• PLC-HMI Interfacing
• HMI Application Software
• SCADA System and Software
• SCADA Animation and Graphics
• PLC-SCADA Interfacing
• SCADA Communication Networks
• ODBC, Recipe Management and Script Functions
• SCADA Architecture
• PLC-SCADA Simulation

The book also explains practical SCADA concepts such as field devices, operator stations, communication networks, data acquisition, centralized monitoring, alarms, and process control.

Workshop Calculation & Science

• Units and Fractions
• Square Root
• Ratio and Proportion
• Percentage
• Material Science
• Mass, Weight, Volume and Density
• Speed and Velocity
• Work, Power and Energy
• Heat, Temperature and Pressure
• Basic Electricity
• Trigonometry

These sections include relevant calculations and practice questions to support ITI examination preparation.

Engineering Drawing

• Engineering Drawing and Drawing Instruments
• Lines and Freehand Drawing
• Geometrical Figures
• Dimensioning
• Symbolic Representation
• Orthographic and Isometric Projection
• First-Angle and Third-Angle Projection
• Reading Job Drawings

Employability Skills

The book also covers professional and workplace-oriented skills such as communication, career planning, constitutional values, financial and legal literacy, essential digital skills, entrepreneurship, customer service, apprenticeship and job preparation, and Artificial Intelligence awareness.

A Practical Choice for ITI Examination Preparation

This book is designed not only for academic study but also for career-oriented preparation. The content combines theory, practical understanding, MCQ practice, and mock tests to help learners strengthen concepts and improve examination confidence. The book states that it can also support CITS preparation and technical recruitment examinations conducted by organizations and departments including Railways, PSUs, SSC, DRDO, ISRO, state government departments, and metro projects.

Why This Book Can Be Useful

Whether you are learning PLC programming, understanding industrial automation, preparing ladder logic, working with VFDs, studying HMI and SCADA, or revising Workshop Calculation & Science and Engineering Drawing, this book brings the major ITI learning areas together in one structured resource.

The Trade Theory section is supported by explanations, diagrams and flow-based presentation, while the practice sections help students revise concepts through MCQs and mock tests.

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Book Details

Title: Manufacturing Process Control and Automation Technician
Format: Dual Language – English | हिंदी
Level: CTS | NSQF Level 3.5
Edition: Second Edition, 2026
ISBN: 978-81-999001-0-3
Publisher: Teach To India Publication
Author: Dr. Parvendra Kumar
Price: ₹795/-

मैन्युफैक्चरिंग प्रोसेस कंट्रोल एंड ऑटोमेशन टेक्नीशियन

MCQ अभ्यास एवं विस्तृत समाधान सहित व्यापक पाठ्यपुस्तक

औद्योगिक ऑटोमेशन की मजबूत समझ के साथ परीक्षा की तैयारी

Manufacturing Process Control and Automation Technician ट्रेड के ITI विद्यार्थियों के लिए यह पुस्तक DGT/NCVT पाठ्यक्रम और NIMI परीक्षा पैटर्न के अनुसार तैयार की गई है। इसमें ट्रेड थ्योरी के साथ Workshop Calculation & Science, Engineering Drawing, Employability Skills, विषयवार MCQs और पूर्ण Mock Tests को एक ही स्थान पर शामिल किया गया है। पुस्तक अंग्रेज़ी और हिंदी दोनों भाषाओं में उपलब्ध है, जिससे तकनीकी अवधारणाओं को समझना और परीक्षा की तैयारी करना अधिक सुविधाजनक बनता है।

यह पुस्तक केवल परीक्षा की तैयारी तक सीमित नहीं है, बल्कि औद्योगिक ऑटोमेशन और प्रक्रिया नियंत्रण से जुड़े महत्वपूर्ण तकनीकी विषयों की समझ विकसित करने पर भी ध्यान देती है। इसमें PLC, VFD, Control Panel, Ladder Programming, Timers & Counters, HMI, SCADA, Communication Network और Industrial Process Control जैसे प्रमुख विषय शामिल हैं।

प्रमुख विशेषताएँ

• द्विभाषी अध्ययन: तकनीकी विषयों को English और हिंदी में समझने की सुविधा।
• DGT/NCVT आधारित: निर्धारित ITI पाठ्यक्रम के अनुसार तैयार और NIMI परीक्षा पैटर्न के अनुरूप।
• विस्तृत ट्रेड थ्योरी: Learning Outcomes के अनुसार व्यवस्थित और परीक्षा उपयोगी सामग्री।
• PLC एवं Industrial Automation: PLC के मूल सिद्धांत, Numbering Systems, Memory Organization, I/O Modules, Addressing, Control Panels और Industrial Applications।
• VFD का अध्ययन: VFD का कार्य सिद्धांत, Installation, PLC और Motor के साथ Connection तथा Motor Speed Control।
• PLC Programming: Ladder Diagram, Logic Gates, I/O Addressing, Programming Devices, Program Compilation और Program Transfer।
• HMI एवं SCADA: PLC-HMI Interfacing, HMI Software, SCADA Operation, Alarm, Animation, Data Monitoring, Communication और Architecture।
• Workshop Calculation & Science: Units, Fractions, Square Root, Ratio & Proportion, Percentage, Material Science, Mass & Density, Speed & Velocity, Work, Power & Energy, Heat, Temperature, Pressure, Basic Electricity और Trigonometry।
• Engineering Drawing: Drawing Instruments, Lines, Freehand Drawing, Geometrical Figures, Dimensioning, Symbols, Projections और Job Drawing Reading।
• Employability Skills: Communication, Career Development, Financial & Legal Literacy, Digital Skills, Entrepreneurship, Customer Service, Apprenticeship एवं Job Preparation और Artificial Intelligence का परिचय।
• अभ्यास आधारित MCQs: विषयवार बहुविकल्पीय प्रश्न, उत्तर और विस्तृत समाधान।
• पूर्ण Mock Tests: परीक्षा अभ्यास के लिए 2 Full-Length Mock Tests और उनके Complete Solutions।

महत्वपूर्ण विषय

ट्रेड थ्योरी

पुस्तक में 20 Learning Outcomes को शामिल किया गया है, जिनमें सुरक्षित कार्य पद्धतियों से लेकर Manufacturing Process Control, PLC Programming, VFD, Control Panel Wiring, HMI, SCADA, Communication Network, SCADA Architecture और PLC-SCADA Simulation तक के विषय शामिल हैं।

मुख्य विषयों में शामिल हैं:

• Manufacturing Process Control System
• Industrial Automation System
• Batch, Discrete और Continuous Manufacturing
• Decimal, Binary, Octal और Hexadecimal Number Systems
• PLC Memory Organization
• PLC Rack और Addressing
• PLC Programming Devices
• PLC Input और Output Modules
• PLC Field Devices
• Variable Frequency Drive (VFD)
• PLC-Based Control Panel
• Ladder Diagram Programming
• PLC Timers और Counters
• PLC-HMI Interfacing
• HMI Application Software
• SCADA System और Software
• SCADA Animation और Graphics
• PLC-SCADA Interfacing
• SCADA Communication Network
• ODBC, Recipe Management और Script Functions
• SCADA Architecture
• PLC-SCADA Simulation

SCADA के अंतर्गत Field Devices, Operator Station, Communication Network, Data Acquisition, Centralized Monitoring, Alarm और Process Control जैसे महत्वपूर्ण concepts को भी समझाया गया है।

Workshop Calculation & Science

• Units और Fractions
• Square Root
• Ratio और Proportion
• Percentage
• Material Science
• Mass, Weight, Volume और Density
• Speed और Velocity
• Work, Power और Energy
• Heat, Temperature और Pressure
• Basic Electricity
• Trigonometry

इन विषयों में आवश्यक calculations और practice questions भी शामिल हैं, जिससे ITI परीक्षा की तैयारी अधिक प्रभावी बनती है।

Engineering Drawing

• Engineering Drawing और Drawing Instruments
• Lines और Freehand Drawing
• Geometrical Figures
• Dimensioning
• Symbolic Representation
• Orthographic और Isometric Projection
• First-Angle और Third-Angle Projection
• Job Drawings का Reading

Employability Skills

पुस्तक में रोजगार से जुड़े महत्वपूर्ण कौशल जैसे Communication Skills, Career Development, Constitutional Values, Financial & Legal Literacy, Essential Digital Skills, Entrepreneurship, Customer Service, Apprenticeship एवं Job Preparation और Artificial Intelligence का परिचय भी शामिल है।

ITI परीक्षा और करियर तैयारी के लिए उपयोगी

यह पुस्तक ITI पाठ्यक्रम की पढ़ाई के साथ-साथ career-oriented preparation के लिए भी तैयार की गई है। Theory, practical understanding, MCQ practice और Mock Tests का संयोजन विद्यार्थियों को concepts मजबूत करने और परीक्षा के लिए बेहतर तैयारी करने में सहायता करता है। पुस्तक CITS तथा Railways, PSUs, SSC, DRDO, ISRO, State Government Departments और Metro Projects जैसी technical recruitment examinations की तैयारी में भी उपयोगी बताई गई है।

यह पुस्तक क्यों उपयोगी है?

PLC Programming सीखने से लेकर Industrial Automation को समझने, Ladder Logic का अभ्यास करने, VFD के उपयोग को समझने तथा HMI और SCADA की कार्यप्रणाली का अध्ययन करने तक, यह पुस्तक ITI विद्यार्थियों के लिए प्रमुख technical learning areas को एक व्यवस्थित रूप में प्रस्तुत करती है।

Trade Theory में explanations, diagrams और flow-based presentation के माध्यम से concepts को स्पष्ट किया गया है। इसके साथ MCQs और Mock Tests विद्यार्थियों को revision तथा examination practice का अवसर देते हैं।

लोकप्रिय खोज शब्द

Manufacturing Process Control and Automation Technician Book, ITI Manufacturing Process Control and Automation, ITI Automation Technician Book, ITI PLC Book, PLC Programming Book for ITI, Industrial Automation Book, PLC Ladder Diagram Book, VFD Book for ITI, HMI SCADA Book, SCADA Programming Book, Manufacturing Process Control ITI Book, DGT NCVT ITI Book, NIMI Pattern ITI Book, ITI MCQ Book, ITI Trade Theory Book, ITI Engineering Drawing Book, ITI Workshop Calculation and Science, ITI Employability Skills Book, ITI Mock Test Book, PLC HMI SCADA Training Book।

हिंदी खोज शब्द: मैन्युफैक्चरिंग प्रोसेस कंट्रोल एंड ऑटोमेशन टेक्नीशियन बुक, ITI ऑटोमेशन टेक्नीशियन बुक, ITI PLC बुक, PLC प्रोग्रामिंग बुक, इंडस्ट्रियल ऑटोमेशन बुक, PLC लैडर डायग्राम बुक, VFD बुक, HMI SCADA बुक, SCADA प्रोग्रामिंग बुक, ITI ट्रेड थ्योरी बुक, ITI MCQ बुक, DGT NCVT ITI बुक, NIMI पैटर्न ITI बुक, ITI इंजीनियरिंग ड्राइंग बुक, ITI वर्कशॉप कैलकुलेशन एंड साइंस बुक, ITI एम्प्लॉयबिलिटी स्किल्स बुक, ITI मॉक टेस्ट बुक, PLC HMI SCADA प्रशिक्षण पुस्तक।

पुस्तक विवरण

शीर्षक: Manufacturing Process Control and Automation Technician
भाषा: English | हिंदी
स्तर: CTS | NSQF Level 3.5
संस्करण: Second Edition, 2026
ISBN: 978-81-999001-0-3
प्रकाशक: Teach To India Publication
लेखक: Dr. Parvendra Kumar
मूल्य: ₹795/-